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Strength You Can Trust,  Versatility You Need

Flashspun Hypak™ With Strength You Can Trust, Versatility You Need

  • Tear Resistance

  • Durability

  • Waterproof and Breathability

  • Clean Peel

  • Superior Microbial Barrier

Hypak™ : A Premier Material for Sterile Packaging

Sterile Barrier System is a fundamental requirement for maintaining the safety and effectiveness of sterile medical devices. The innermost packaging material plays a crucial role as the cornerstone of this sterile barrier system. It provides physical protection, blocks icroorganisms and harmful substances to ensure the sterility and integrity of the packaged medical products during their shelf life,and the packaging material itself has biocompatibility. Therefore, medical packaging materials need to have excellent barrier and clean peel properties, high mechanical strength, and compatibility with most sterilization methods.

With a focus on patient safety, regulatory compliance, and product integrity, manufacturers are continually seeking materials that meet rigorous standards.  Kingwills's Hypak™, has emerged as a preferred choice for sterile packaging in medical packaging industry. Its unique properties not only ensure optimal protection during transport and storage but also enhance the overall process of medical device production and use.


Why Choose Hypak™ ?

Flash spun Hypak™ is a high-density polyethylene fiber that is revered for its exceptional balance of strength, durability, and flexibility. This innovative material offers numerous advantages that make it a highly suitable option for sterile packaging:

Breathability: The unique structureHypak™'s  allows for micro-porosity, facilitating gas exchange while preventing the ingress of pathogens. This feature is particularly beneficial during sterilization processes, such as ethylene oxide (EtO) and steam sterilization, where the sterilant must penetrate the packaging before it is confined.

Barrier Properties: Thanks to the unique nano-sized fiber mesh structure constructed by flash-spinning technolo_x0002_gy, Hypak™effectively prevents bacteria, spores and other contaminating microorganisms from

penetrating into the medical device package, keeping it sterile until it is opened.

Durability: The strong filament fiber structure gives Hypak™ excellent mechanical properties, providing

reliable physical protec_x0002_tion for medical devices. Its excellent tear strength and puncture resistance  minimize product recalls due to packaging breakage.

Compatibility with Sterilization Techniques: The excellent chemical stability of HDPE makes Hypak™ suitable for a wide range of conven_x0002_tional sterilization methods. The material can withstand sterilization

processes such as ethylene oxide (EtO), gamma radiation, electron beam, and steam (under controlled conditions). Hypak™ maintains stable microbi_x0002_al barrier and mechanical properties before and after sterilization .


1 2 3 4 5 6 7 8 9
Products for Sterile Packaging
Hypak™ H1060B
h1060b
Products for Pharmaceutical Packaging
Hypak™ H1075B
h1075b
  • Tear Resistance

  • Durability

  • Waterproof and Breathability

  • Clean Peel

  • Superior Microbial Barrier

Strength You Can Trust,  Versatility You Need

Disposable medical sterilization packaging needs to guarantee the continued sterility and integrity of medical devices before they can be used.

Our flashspun fabric of Flashspun Hypak™ have been widely applied in autoclave sterilization bags, dental sterilization bags, dry heat sterilization packaging, eto sterilization packaging and so on. Why do many medical device manufacturers prefer to use Flashspun Hypak™ as medical device packaging materials?

Because Flashspun Hypak™ custom medical packaging materials offer a good balance between the contradictory properties of lightness, strength, and breathability, as described below.


Sterile Barrier System is a fundamental requirement for maintaining the safety and effectiveness of sterile medical devices. The innermost packaging material plays a crucial role as the cornerstone of this sterile barrier system. It provides physical protection, blocks microorganisms and harmful substances to ensure the sterility and integrity of the packaged medical products during their shelf life, and the packaging material itself has biocompatibility. Therefore, medical packaging materials need to have excellent barrier and clean peel properties, high mechanical strength, and compatibility with most sterilization methods.

Healthcare Packaging

Advantages of Flashspun Hypak™ Medical
Device Custom Sterilization Packaging

01

High-strength Sterilization Packaging Difficult to Break

Decades ago, Class-III medical device packaging materials for medical dialysis paper, but it is general strength, can only be used for lighter medical devices. The medical nonwovens and medical pleated paper that are common nowadays are also very fragile.

The strength of Flashspun Hypak™ medical device custom packaging materials are much stronger than other materials because these kinds of medical packaging materials are made of 100% virgin HDPE through flash spinning technology, and are continuous filament product with an ultra-fine fiber mesh structure, so the physical properties of our custom healthcare sterilization packaging are also very strong.

Flashspun Hypak™ custom medical packaging materials are resistant to tearing, puncturing, and folding, and can withstand special transportation and storage conditions. These types of medical device packaging materials can be used to wrap irregular and sharp medical devices without breaking, thus ensuring the sterility and integrity of medical devices.


High-strength Sterilization Packaging Difficult to Break
02

Anti-Bacteria and Air Permeability to Ensure Packaging Sterility

Due to extremely dense structure and tiny pore size of these types of medical sterilization packagings, Flashspun Hypak™ custom medical packaging materials not only block the penetration of various liquids, but also provide excellent dust and bacteria resistance against various bacteria, microorganisms, particles, and aerosols, with excellent bacteria resistance data, making it impossible for bacteria to penetrate the sterilization packaging of surgical instruments and reach the instruments.

The good permeability is compatible with various sterilization methods such as ethylene oxide, gamma ray, electron beam, steam (controlled conditions), and plasma hydrogen peroxide. It is guaranteed to allow sterilization gases to enter the interior of the sterilization medical packaging materials, penetrate and dispel efficiently without absorbing water droplets produced during sterilization, keeping it sterile and dry before opening and using healthcare sterilization packaging with medical device packaging materials.


Anti-Bacteria and Air Permeability to Ensure Packaging Sterility
03

Clean Peel to Avoid Device Contamination

Since all Class-III medical devices are implanted inside the body or come into contact with blood, thus healthcare custom sterilization packagings we medical packaging material companies and suppliers provided must also be cleanly peelable.

Flashspun Hypak™ custom medical packaging material does not produce any debris or fibrils, or smaller particles that are not visible to the naked eye, when unwrapped, and therefore this light weight waterproof material do not contaminate the device itself.


Clean Peel to Avoid Device Contamination

Compared with Other Sterilization Packaging Materials

medical device packaging
01
Compared with paper-plastic packaging bags

Paper-plastic bags are not suitable for packaging irregular/sharp surgical instruments. Because one side is made of medical dialysis paper, which has weak tear resistance, it is only suitable for packaging lighter instruments.

nanofiber nonwoven flashspun
02
Compared with medical non-woven fabrics

Medical non-woven fabrics have limited tear resistance.It is easy to be damaged when it encounters repeated friction of sharp medical devices, so it has certain requirements for the transportation environment.

protective medical packaging
03
Compared with medical crepe paper

Medical crepe paper is easily damaged and not waterproof. Due to the general impermeability of medical corrugated paper, under special circumstances during the sterilization process, water droplets will be absorbed by the material. In severe cases, the inside of the medical package can be wet, but the outside cannot be observed.

Hypak™ - Medical Packaging



Hypak™ - Medical Packaging

Thanks to the unique  nano-sized fiber mesh  structure constructed by flash-spinning technolo-gy, Hypak™effectively  prevents bacteria, spores and other contaminating microorganisms from  penetrating into the  medical device package, keeping it sterile until it is opened.

Hypak™ - Medical Packaging

The strong filament fiber structure gives Hypak™  excellent mechanical properties, providing reliable physical protection for medical devices.  Its excellent tear strength and puncture resistance minimize product recalls due to packaging breakage.

Hypak™ - Medical Packaging

The clean peel properties of the filament structure  reduce the risk of device contamination and  protect patient safety.

Hypak™ - Medical Packaging

The excellent chemical stability of HDPE makes Hypak™ suitable for a wide range of conventional sterilization methods. The material can withstand sterilization processes such as ethylene oxide (EtO), gamma radiation,  electron beam, and steam (under controlled conditions). Hypak™  maintains stable microbial barrier and mechanical properties before and after sterilization.

Hypak™ - Medical Packaging

Hypak™ offers great processability and can be used in almost all medical sterile barrier systems, such as header bag, chevron pouch, center-seal pouches, flexible/rigid blister lids, and die-cut lids.

Hypak™ - Medical Packaging

Hypak™ offers excellent printability and easy labeling for medical product traceability.

Hypak™ - Medical Packaging

Made from 100% high-density polyethylene, Hypak™'s single component makes it easy to recycle, contributing to sustainability.

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